ACFM in Detail

Defect Sizing

Theoretical modelling of the interaction between a unidirectional current and a planar defect was carried out at University College London during the 1970's. This work allowed surface-breaking defects of any realistic shape (e.g. semi-elliptical, circular, arc etc.) to be sized from measurements of surface voltages using the ACPD technique.

In the 1980's this work was extended (for the case of a semi-elliptical defect in a metal where the skin depth is small compared to the defect depth) to model the resulting magnetic fields above the surface. The model produced tables of values of normalised magnetic field strength for various combinations of defect length, depth and sensor lift-off.

In order to provide a defect size (length and depth) the ACFM software requires input of four parameters:

  1. The background magnetic field strength (Bx measured away from the defect).
  2. The field strength at the deepest part of the defect (Bx minimum value).
  3. The distance between the Bz signals (peak & trough) associated with the crack ends.
  4. The sensor lift-off (normally 0 unless the surface is coated).

The length 3, (measured on the sample, or from an encoder) is converted to actual defect length.

The software then uses the ratios of 1 and 2 - a dimensionless number, which is independent of instrument gain, material permeability or conductivity (provided the skin depth is small) - and compares this with values in the look-up tables for the given lift-off to give defect depth.

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